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Best Rotary Burr Sets

Updated October 2021
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Pros
Cons
Best of the Best
Kodiak Cutting Tools Carbide Burr Set on 1/4" Shanks, Assorted
Kodiak Cutting Tools
Carbide Burr Set on 1/4" Shanks, Assorted
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Bottom Line

These durable, high-quality burrs can handle almost anything – except for soft materials like aluminum, which often clog them up.

Pros

Set of 10 carbide burrs of assorted style heads. Includes SA-1, SC-1, SD-3, SH-1, SF-3, SA-3, SC-3, SC-5, SF-5, and SA-5. Good for grinding and deburring. Easy to keep organized in holder. High-quality. won't clog. Little vibration even at top RPMs.

Cons

These don't work as well with aluminum, brass, and softer metals because they can clog up the flutes.

Best Bang for the Buck
Grip 8-pc Carbide Rotary Burr Set
Grip
8-pc Carbide Rotary Burr Set
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Bottom Line

These carbide rotary burrs out-perform many of their higher-priced competitors. They're sharp, they cut a variety of soft and hard materials, and they wear slowly.

Pros

Includes 8 popular heads for grinding, deburring and other jobs. Precision grinding for vibration-free use. A good choice for porting heads. All have 1/4" diameter shank. Includes storage tray. Not much hopping. Good value.

Cons

Occasionally you will find a burr that's off-center.

Astro Pneumatic Tool Double-Cut Carbide Rotary Burr Set with 1/4-Inch Shank
Astro Pneumatic Tool
Double-Cut Carbide Rotary Burr Set with 1/4-Inch Shank
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Bottom Line

With a special tooth angle that prevents chipping, these burrs get the job done in projects with wood and aluminum. You might have a tougher time with harder materials like iron, though.

Pros

8-piece set includes SA, SC, SD and SF type burrs. Unique tooth angle helps to prevent chipping; prolonging tool life. Great for opening holes and porting heads on ferrous materials. Sintered and machined from raw tungsten carbide. Sharp and tough. Good for cutting and grinding.

Cons

Not as good for iron and other hard materials, but works well with softer materials like wood and aluminum.

Kodiak Cutting Tools Carbide Bur Set on 1/4" Shanks for Aluminum and Other Non-Ferrous Metals
Kodiak Cutting Tools
Carbide Bur Set on 1/4" Shanks for Aluminum and Other Non-Ferrous Metals
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Bottom Line

If you're looking for a high-quality burr set to use for projects involving aluminum and other non-ferrous metals, you'll want to check these out. Remember, they're not as good with harder metals, though.

Pros

Includes 9 aluminum and non-ferrous cutting burrs. Variety of head styles. Includes Contains SA-1NF, SA-3NF, SC-1NF, SF-1NF, SF-3NF, SD-1NF, SD-3NF, SE-3NF, SC-3NF. Comes in a fitted wood block stand.

Cons

Not hard enough for use with iron and other iron-containing materials.

TEMO 5-pc Set Double Cut Carbide Rotary Burr File Tool
TEMO
5-pc Set Double Cut Carbide Rotary Burr File Tool
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Bottom Line

This middle-of-the road set works well with metals like cast iron, cast steel, and stainless. It's not as good of choice for materials at either the hard or soft end of the spectrum.

Pros

5-piece set of Tungsten double-cut carbide rotary heads with 1/4" shanks. Intended for deburring and polishing a variety of cast, alloyed and other materials up to HRC65 hardness. Comes with case. Includes: SF-5, SF-3, SL-4, 14-degree cone head, SC-3, cylinder ball head and SC-5 cylinder ball head. Long-lasting. and durable.

Cons

A little hard to control in tight areas. Not for use with wood.

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BestReviews spends thousands of hours researching, analyzing, and testing products to recommend the best picks for most consumers. We only make money if you purchase a product through our links, and all opinions about the products are our own. About BestReviews  
BestReviews spends thousands of hours researching, analyzing, and testing products to recommend the best picks for most consumers. We buy all products with our own funds, and we never accept free products from manufacturers.About BestReviews 
HOW WE TESTED

We recommend these products based on an intensive research process that's designed to cut through the noise and find the top products in this space. Guided by experts, we spend hours looking into the factors that matter, to bring you these selections.

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A rotary burr is a rotating bit that quickly removes material from metal. They make quick work of cutting out or enlarging holes. The right burr set will depend on the materials you want to shape. Tungsten carbide rotary burrs are great for the most common types of metal such as aluminum, steel, and stainless steel. They last for several uses, making for a great, long lasting kit. High Strength Steel, or HSS, sets are more budget friendly if you need to save some money, but are limited to softer metals like aluminum. For professional results, go with the tungsten carbide when you are only looking for one set to last.